Material flow in logistics – managing processes efficiently

A smooth material flow forms the basis of efficient logistics processes. It determines how materials, semi-finished goods or products are transported, stored and processed within a company.

Optimised systems, ergonomic workstations and digital assistance solutions can help to reduce lead times and cut costs.

• A holistic view of the internal and external material flow creates transparency and enables sustainable process optimisation.
• Ergonomic packing tables and modular, adaptable systems promote efficient workflows and reduce physical strain on staff.
• Targeted measures can measurably increase efficiency and improve process reliability in the long term.
• Modern assistance and lifting systems support staff and stabilise the entire flow of goods within the business.

Definition and significance of material flow

Material flow refers to the purposeful movement of goods, components and products.

It encompasses all transport, storage and handling processes between goods receipt, production and dispatch. Together with the flow of information, it forms the backbone of modern logistics.

A clearly structured process reduces unnecessary journeys, lowers transport costs and ensures consistent production quality.

Visual aids such as a Sankey diagram help to illustrate the flow of goods or identify bottlenecks.

Internal material flow

Internal material flow describes all movements within the premises. Its aim is to ensure the optimal supply of production and packaging areas.

Factors such as warehouse layout, transport routes and workstation design have a significant impact on efficiency.

Flow of goods in production

In production, it determines how materials move from one work step to the next.

Optimisations can be achieved using material flow simulations and layout analyses. Both logistical processes and ergonomic considerations play a central role in this.

Optimisation through ergonomic packing tables

An efficient material flow begins at the workstation. Ergonomic packing tables create clear structures for material provision and packaging. This promotes health and increases speed whilst maintaining consistent quality.

In addition, ergoficiency®, as a data-driven analytical approach, uses anonymised sensor data to highlight physical strain, movement patterns and organisational weaknesses.

This enables material flows not only to be designed ergonomically, but also to be analysed in a targeted manner and optimised for the long term.

The role of accessories

Customisable accessories – such as perforated back panels, cardboard magazine holders or tool holders – clearly define workflows. This creates a well-thought-out material flow from goods preparation to dispatch preparation.

Support from lifting systems

For recurring lifting and transport processes, lifting systems support the efficient handling of goods. They complement ergonomic workstations, minimise physical strain and stabilise the entire flow of goods.

Strategies for a lean material flow

• A transparent material flow layout enables the visual representation of processes and makes it easier to identify bottlenecks.
• Digital data capture enables process deviations to be detected at an early stage and continuous improvements to be implemented in a targeted manner.
• The close integration of information and material flows ensures smooth operations and greater process stability.

Combining ergonomics and efficiency at the packing table

With Rocholz, you can design packing workstations so that ergonomics, process reliability and efficiency come together effectively in day-to-day operations.

Ergoficiency® uses objective data to highlight strain, time wastage and organisational weaknesses, creating a solid foundation for targeted improvements.

Using the packing table configurator, you can then plan a solution that is ergonomically well thought-out and precisely tailored to your processes and requirements.

FAQ

What is meant by material flow?

It refers to the path that materials or products take within logistics or production – from goods receipt to dispatch.

How can the internal material flow be improved?

Optimised workstation design, digital recording systems and ergonomic equipment can help reduce walking distances and processing times.

What role do packing tables play in the material flow?

Packing tables serve as the interface between the warehouse and dispatch. Their design and ergonomics are crucial for seamless, efficient material flows.